Thursday, October 24, 2019
U01A1 Zara Rapid Fire Fullfilment
U01a1 Zara Rapid-Fire Fulfillment Steven A. Shapiro Capella University European clothing retailer Zara has been highlighted in several publications as a model for its supply chain management. This retail chain exists as a subsidiary of ââ¬Å"Spainââ¬â¢s largest apparel manufacturer and retailerâ⬠(Chopra & Meindl, 2012, p. 14). The most telling account of Zaraââ¬â¢s success is detailed in an article for Harvard Business Review entitled, ââ¬ËRapid-Fire Fulfillmentââ¬â¢. Here, authors Ferdows, Lewis and Machuca (2004) describe three key principles that Zara relies on to maintain its successâ⬠¦ * Close the communication loop Stick to a rhythm across the entire chain * Leverage your capital assets to increase supply chain flexibility (Ferdows, et al. , 2004) The first of these principles, ââ¬ËClose the communication loopââ¬â¢, outlines the processes by which information is transferred quickly between its valuable customer base and the designers. This open and nimble communication allows Zara to have a better understanding of the pulse of its customers; which in turn, allows the company to stock its stores with clothing the customer wants when they want it.The next principle, ââ¬ËStick to a rhythm across the entire chainââ¬â¢ is outlined by Ferdows, et al. (2007) when they wrote, ââ¬Å"at Zara, rapid timing and synchronicity are paramountâ⬠(p. 107). The authors go on to highlight the rigidness by which Zara holds its retail stores to time-bound deadlines for things like product ordering. Missing a deadline is highly frowned upon and can result in a retail store losing that opportunity to obtain additional products.The third principle, ââ¬ËLeverage your capital assets to increase supply chain flexibilityââ¬â¢ is fairly self-explanatory. The concept is that Zara funds the supply chain not only to run at an efficient manner with their in-house processes, but it outsources the easier parts of the processes as well. The auth ors of the article write, ââ¬Å"[Zara] produces complicated products in-house and outsources simple onesâ⬠(Ferdows, et al. , 2004, p. 107). These guiding principles allow Zaraââ¬â¢s supply chain to drive the companyââ¬â¢s growth and success versus its less agile competitors.One example of this is given in the text, Supply Chain Management, by Chopra and Meindl (2012), these authors demonstrate this, saying, ââ¬Å"Whereas design-to-sales cycle times in the apparel industry have traditionally averaged more than six months, Zara has achieved cycle times of four to six weeksâ⬠(p. 14). That difference is significant and is what allows Zara to take action based on the communication they receive above and rapidly react to customer demand in a way their competitors cannot.The most unique aspect of Zaraââ¬â¢s supply chain model is its level of control over all aspects of its business; far more than its competitors. The authors of the HBR piece build on this point, stat ing, ââ¬Å"Instead of relying on outside partners, the company manages all design, warehousing, distribution, and logistics functions itself. Even many of its day-to-day operational procedures differ from the normâ⬠(Ferdows, et al. , 2004, p. 106). Another component of Zaraââ¬â¢s success, beyond just its maniacal control, is its belief in ensuring its processes and departments are funded for success.This is especially true for the information technology department. A fact which Chopra and Meindl (2012) conveyed when they wrote, ââ¬Å"Zara has also invested heavily in information technology to ensure that the latest sales data are available to drive replenishment and production decisionsâ⬠(p. 14) In conclusion, though Zara has been highly praised for its innovative supply chain management techniques, this praise is well deserved. It is clear from reading these two disparate accounts of Zaraââ¬â¢s practices that they have truly developed a successful and unique sup ply chain to enhance their business.The three principles that are at the core of the Zara philosophy serve to enhance their customerââ¬â¢s experience and continue to deliver value for their customer where competitors cannot. References Chopra, S. , & Meindl, P. (2012). Supply chain management (5th ed. ) [Electronic]. Indianapolis, IN: Prentice Hall. Ferdows, K. , Lewis, M. A. , & Machuca, J. D. (2004). Rapid-Fire Fulfillment. Harvard Business Review, 82(11), 104-110.
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